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Environmentally friendly

X-Lite® is biodegradable and can be composted once straps and accessories have been removed, providing a more sustainable alternative to traditional splinting and casting materials. 

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Patient comfort

The open mesh structure provides excellent ventilation, helping improve comfort while supporting an ideal environment for wound healing. 

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Reusable & economical

X-Lite® can be reheated multiple times, allowing clinicians to reuse leftover material and minimise waste. 

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Non-toxic & safe

Manufactured without isocyanates or fibreglass, X-Lite® produces no harmful dust or fumes and requires no specialist ventilation during application. 

Products by X-Lite®

X-Lite® is a revolutionary material with excellent environmental and health benefits attributed to its cotton-based material.

X-Lite

X-Lite Classic

Extra strong material with excellent ventilation• Original material• Large mesh openings• Great ventilation• Extra Strong and weight-bearing • Available in White, Royal Blue & AnthraciteInnovative X-Lite material featuresBiodegradableA recent test of biodegradability showed that X-Lite® is 25% biodegraded after 90 days. Excellent VentilationThe open structure in the material gives great ventilation and comfort. This allows the skin to breathe, besides providing an optimal environment for wound healing.Strong Material, Less PlasticX-Lite® is an extremely strong material. Use significantly less layers of material for equal strength compared to other splinting and casting materials on the market. Variable RigidityAdd layers for additional rigidity without compromising the low profile. Add strips to areas where additional reinforcement or support is desired.Reusable and RemouldableSave money and time. X-Lite® can be reheated an unlimited amount of times, alowing you to reuse rolls and leftovers. Make small changes on an already made cast/splint instead of a new one costing extra money, extra time and discomfort for your patient.
From £48.89 inc VAT
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X-Lite

X-Lite Edging Tape

X-Lite® Edging Tape is designed to cover the edges on a splint for a soft and comfortable finish. It is heated in a few seconds and bonds instantly on all X-Lite® and 3D-LiteTM material. Available in white. 
From £57.62 inc VAT
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From £23.99 inc VAT
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X-Lite

X-Lite Premium

Features & BenefitsSuitable for splints and casts for the upper extremity and childrenHas a finer mesh than the Classic material and is even more conformable and stretchableOur most conformable materialPerfect for upper extremities and childrenInnovative X-Lite material featuresBiodegradableA recent test of biodegradability showed that X-Lite® is 25% biodegraded after 90 days. Excellent VentilationThe open structure in the material gives great ventilation and comfort. This allows the skin to breathe, besides providing an optimal environment for wound healing.Strong Material, Less PlasticX-Lite® is an extremely strong material. Use significantly less layers of material for equal strength compared to other splinting and casting materials on the market. Variable RigidityAdd layers for additional rigidity without compromising the low profile. Add strips to areas where additional reinforcement or support is desired.Reusable and RemouldableSave money and time. X-Lite® can be reheated an unlimited amount of times, alowing you to reuse rolls and leftovers. Make small changes on an already made cast/splint instead of a new one costing extra money, extra time and discomfort for your patient.
From £48.89 inc VAT
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X-Lite

X-Lite Silicone Mat

40x 30cm.
£16.73 inc VAT
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Out of stock
X-Lite

X-Lite Silicone Plate

325 x 530mm.
£56.39 inc VAT
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X-Lite® Biodegradable Materials

X-Lite® is a revolutionary material with excellent environmental and health benefits attributed to its cotton-based material.

The open structure of the material gives great ventilation and comfort for the patient, making it the ideal environment for wound healing. It can be reheated an unlimited amount of times, allowing the clinician to reuse rolls and all left over pieces.

The X-Lite® range of materials features a wide range of options, Classic, Premium, Plus, 3D-Lite & Cut-4-Custom.

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Kind to the environment and the patient

X-Lite® has been engineered to benefit the environment and your health in more ways than one. It’s unique structure and features makes it the ideal alternative to industry standard casting materials.

For the industry standard synthetic casting tapes, the isocyanates have negative effects on your health such as irritation and asthma, requiring special ventilation equipment, apron, gloves and a mask in order to protect the clinician. In the manufacturing process for all X-Lite® materials, any toxic instances are extracted, making it 100% free from isocyanates and fibreglass.

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X-Lite® Accessories

To provide the patient with the best and most comfortable solution we have a wide range of accessories to help you to complete your cast or splint. Our X-Lite® Edging tapes instantly bonds to X-Lite® and 3D-Lite materials and secure a neat, soft edge.

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Tips and Tricks with X-Lite®

Click here to watch tutorials using X-Lite®! Learn how to splint with X-Lite Classic to make a variety or orthoses. Featuring guided videos with tips and tricks with Ella Donnison – Accredited Hand Therapist part of the British Association of Hand Therapists (BAHT).

X-Lite® Splint Templates

Click below for our free to use splint patterns! Simply download and print at 100% size on your printer and use as a template for your next splint.

Thumb Hole Wrist Cock-Up:

Thumb D-Model:

Thumb Long:

Thumb Spica:

Resting Splint:

Radial Bar Wrist Cock-Up:

Still Need help?

Get in touch with our team and we'll help you find the right solution.

X-Lite FAQs

View all FAQs
X-Lite® is a low-temperature thermoplastic splinting and casting material made from a cotton mesh impregnated with a non-toxic polymer. It is lightweight, breathable and biodegradable.
Unlike conventional synthetic casting materials, X-Lite® is free from isocyanates and fibreglass, can be reheated multiple times, and offers excellent ventilation for improved patient comfort.
Yes. X-Lite® can be reheated repeatedly, allowing therapists to reshape the material and reduce unnecessary waste.
Yes. X-Lite® is biodegradable and compostable (after removing attachments such as straps and padding), making it a more sustainable choice than traditional casting materials.
The range includes Classic, Premium, Plus and 3D-Lite, each designed for different clinical applications, from highly conformable upper-limb splints to rigid orthotic solutions.

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